Nptel Work System Design Week 5 Assignment Solution




 The objective (s) of flow process chart is (are);

 To improve the layout

 To improve material handling

 To reduce delays

 All of the above

The objective of a flow process chart is to provide a visual representation of a process's steps, activities, and interactions, aiming to achieve various goals, including:


1. **Process Understanding:** Flow process charts help in understanding the sequence of activities and steps in a process. This can be useful for both individuals directly involved in the process and those overseeing it.


2. **Identifying Inefficiencies:** Flow process charts can reveal bottlenecks, unnecessary steps, or areas of inefficiency in a process. This enables process improvement by identifying areas that need streamlining or optimization.


3. **Communication:** Flow process charts serve as a communication tool, helping to convey complex processes to others in a clear and concise manner. This is particularly valuable when explaining a process to new employees, stakeholders, or management.


4. **Standardization:** Flow process charts can aid in standardizing processes across different units or departments within an organization, ensuring consistent procedures are followed.


5. **Training and Orientation:** New employees can quickly understand the steps involved in a process using flow process charts, making their training and orientation more efficient.


6. **Process Analysis:** By visualizing a process, flow process charts allow for a detailed analysis of the inputs, outputs, and steps involved. This analysis can lead to better decision-making and process improvement.


7. **Documentation:** Flow process charts serve as a form of documentation, capturing the process's structure and steps for future reference.


8. **Problem Solving:** When problems arise, flow process charts can help pinpoint the root causes by visualizing the process's components and their relationships.


9. **Decision Making:** Flow process charts can aid in decision-making by providing a clear overview of the process, helping managers and stakeholders make informed choices.


Overall, the primary objectives of flow process charts are to enhance process understanding, identify inefficiencies, and support process improvement within an organization. The specific goals may vary depending on the context and the organization's needs.

Flow process chart reduces the cycle time by suggesting combination or elimination of operations.

 True

 False

Yes, that's correct. Flow process charts can indeed help reduce cycle time by suggesting combinations or eliminations of operations within a process. By visually representing the sequence of activities and steps in a process, flow process charts provide a clear view of how tasks are performed and how they relate to each other. This visualization can lead to identifying opportunities for streamlining the process and improving efficiency, ultimately resulting in reduced cycle times.


Here's how flow process charts can contribute to reducing cycle time:


1. **Identifying Redundancies:** Flow process charts help identify redundant or duplicated steps in a process. By recognizing activities that add little value or are repeated unnecessarily, organizations can eliminate these redundancies to streamline the process and reduce time wastage.


2. **Combining Operations:** When tasks or steps can be logically combined without compromising quality or accuracy, flow process charts highlight such opportunities. Combining operations can lead to fewer handoffs and transitions, thus reducing cycle time.


3. **Removing Non-Value-Adding Steps:** Flow process charts allow organizations to identify non-value-adding steps that don't contribute to the final product or service. By eliminating these steps, organizations can shorten the cycle time.


4. **Minimizing Wait Times:** Flow process charts help identify instances where tasks are waiting for resources, approvals, or other dependencies. By addressing these bottlenecks, organizations can reduce wait times and keep the process flowing smoothly.


5. **Optimizing Workflows:** Flow process charts facilitate a better understanding of the overall workflow. This understanding can lead to optimizing the sequence of tasks to minimize delays and optimize resource utilization.


6. **Efficient Resource Allocation:** By visualizing resource allocation within the process, flow process charts enable organizations to allocate resources more efficiently, preventing overallocation or underutilization.


7. **Continuous Improvement:** Flow process charts are often part of continuous improvement initiatives. By regularly reviewing and analyzing the process, organizations can identify areas for improvement and implement changes to further reduce cycle time.


Overall, flow process charts provide valuable insights that can guide organizations in making informed decisions about how to restructure processes to achieve greater efficiency and reduce cycle time.

In a flow process chart, a brief description of the activity is written on the ______side of the activity symbol and time or distance is given on the ______side.

 right hand, left hand

 left hand, right hand

 right hand, right hand

 left hand, left hand


In a flow process chart:


- A brief description of the activity is written on the **left side** of the activity symbol.

- Time or distance is given on the **right side** of the activity symbol.


_______flow process chart records how the equipment was used.

 Worker-type

 Material-type

 Equipment-type

 None of these

An **equipment-type flow process chart** records how equipment or machinery is used in a process. This type of flow process chart focuses on the interactions between operators and equipment and provides insights into the utilization and efficiency of the equipment within the process. It helps in analyzing the sequence of tasks performed by operators in conjunction with the use of equipment and machinery.


Worker-type flow process charts are frequently used in the study of jobs which are not highly repetitive or standardized.

 True

 False

Yes, that's correct. Worker-type flow process charts are often used in the study of jobs that are not highly repetitive or standardized. These charts provide a visual representation of how workers perform tasks, allowing for a detailed analysis of their actions, movements, and interactions. Worker-type flow process charts are particularly useful for understanding complex or non-standardized tasks and processes.

These charts are designed to capture the various steps, decisions, and interactions that workers make while performing their tasks. This type of analysis is valuable for identifying areas of improvement, optimizing workflows, enhancing efficiency, and even designing better training programs for workers.

Key features of worker-type flow process charts include:

1. **Detailed Actions:** Worker-type charts capture a wide range of actions and decisions that workers take during the process, providing a comprehensive view of the work involved.

2. **Interactions:** The charts show interactions between workers and various elements of the process, such as tools, materials, equipment, and other team members.

3. **Decision Points:** Worker-type charts highlight decision points or critical steps where workers need to make choices or follow specific procedures.

4. **Non-Repetitive Tasks:** These charts are particularly useful for non-repetitive or less standardized tasks where each iteration might have unique variations.

5. **Complex Processes:** Worker-type charts are well-suited for processes that involve multiple steps, interactions, and potential variations, making them a valuable tool for analyzing complexity.

6. **Efficiency and Improvement:** By analyzing worker actions and interactions, organizations can identify opportunities for improving efficiency, reducing errors, and optimizing work procedures.

In contrast, machine-type flow process charts are used to analyze repetitive and highly standardized processes that involve the interaction of machines and equipment, focusing on the sequence of machine operations.

Overall, worker-type flow process charts provide a detailed and insightful understanding of how workers interact with processes, making them a valuable tool for process analysis and improvement, especially in contexts where tasks are not strictly standardized.

Which of the following is (are) type (s) of flow process chart?

 Worker/Operator type

 Material type

 Equipment type

 All of the above

All of the following are types of flow process charts:


1. Worker/Operator type

2. Material type

3. Equipment type


So, the correct answer is: All of the above.


In the process chart, which of the following symbol is used for operation?

 Square

 Circle

 Arrow

 Triangle

In process charts, the symbol used for operation is usually represented by a rectangle or a square. This symbol represents a specific task, activity, or operation that is performed as part of the process. The rectangle/square is typically labeled with a brief description of the operation being carried out at that particular step in the process. This symbol indicates the actual work being done or the action being taken within the process flow.

Purpose of multiple activity chart is (are);

 To detect the idle time on machine and workers

 To balance the work team

 To examine the activities

 All of the above


The purpose of a multiple activity chart is **"All of the above."**

Multiple activity charts serve various purposes, including:

1. **To detect the idle time on machine and workers:** Multiple activity charts allow you to visualize the activities of both machines and workers simultaneously. This helps in identifying periods of idle time, overlaps, or mismatches in work schedules.

2. **To balance the work team:** By analyzing the activities of different workers and machines, multiple activity charts can help in distributing the workload more evenly among workers or resources, thus optimizing efficiency.

3. **To examine the activities:** Multiple activity charts provide a comprehensive view of various activities happening in parallel. This helps in studying the interactions, coordination, and dependencies between different tasks and resources.

Overall, multiple activity charts are valuable tools for understanding and improving the coordination, utilization, and efficiency of resources and activities within a process.


In multiple activity charts, the activities of two or more subjects, i.e., workers, equipments or both, are recorded on a common time scale showing their interrelationship.

 True

 False 

That's correct. In multiple activity charts, the activities of two or more subjects, such as workers, equipment, or both, are recorded on a common time scale to show their interrelationship. These charts provide a visual representation of how different activities are carried out simultaneously and how they interact or overlap with each other. By plotting the activities on a shared timeline, multiple activity charts allow for a clear understanding of coordination, dependencies, and potential bottlenecks within a process. They provide insights into how various resources are utilized and how work is distributed over time.

The ______shows the sequence and nature of movement while _____are used to record the paths.

 flow process chart, flow diagrams

 flow diagrams, flow process chart

 flow process chart, flow process chart

 flow diagrams, flow diagrams

The **flow line** shows the sequence and nature of movement in a process, while **arrows** are used to record the paths.


In process charts, flow lines indicate the movement of materials, information, or activities from one step to another in the process. Arrows are used to show the direction and flow of movement between different symbols, representing the movement of materials, people, or tasks through the process steps. Arrows help to visually connect the symbols and represent the actual flow of work or resources in the process.

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